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Wisconsin Aluminum Foundry

Across industries, engineers and buyers need an expert they can trust to solve their toughest aluminum casting and copper-based casting challenges. If you need a partner to bring concepts to life with reliable manufacturing processes for exacting quality, Wisconsin Aluminum Foundry (WAF) stands ready to deliver.

Wisconsin Aluminum Foundry worker removes large cast metal part from sand mold.

Solving your tough casting challenges 

Wisconsin Aluminum Foundry in Manitowoc, WI, has developed a reputation as a leader in super-quality aluminum casting, molding and engineering since 1909. In short, we deliver unmatched quality with custom components designed and manufactured to serve diverse markets:

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Agriculture

Lightweight aluminum castings made from various alloys meet the strength and durability requirements of leading manufacturers in the agriculture industry.

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Automotive

With our highly automated molding lines, get support on automotive programs ranging from high-volume to low-volume aftermarket/high performance castings such as brackets, oil pump adapters, air inlets and more.

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Construction

When durability matters, get parts that stand up to extreme conditions while meeting standards. Our tough process controls and in-house capabilities allow us to achieve consistent mechanical properties to meet the needs of the construction industry.

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Defense

We use the latest technical capabilities and quality systems to produce critical component military parts for the defense industry.

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Heavy Truck

Heavy truck manufacturers depend on WAF for complete, structurally sound castings for engine components, refrigeration, transmissions, braking systems and more.

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Marine

Expect aluminum and bronze castings with high weight-to-strength ratios and non-corrosive characteristics, perfect for marine applications like pump housings, gear cases and trim tabs.

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Medical

Count on precise castings to help ensure well-being and safety of medical patients. WAF invests in the latest technologies and are ISO13485 certified.

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Oil/Gas

Get aluminum castings critical to applications where fluid movement is required. Our castings help ensure the uninterrupted, day-to-day operation of platforms and sites.

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Railroad

Get the benefits of corrosion-resistant aluminum for your rail-related applications—with a wide range of aluminum alloys to produce reliable, durable castings.

Wisconsin Aluminum Foundry worker uses high-precision sander to finish a cast metal part.

A world-class supplier exceeding expectations

  • Engineering—including Magma and EKK solidification modeling
  • Tooling Design
  • Core Making—shell core, cold box, Isocure, 3D printed
  • Heat Treatment
  • Machining
  • Quality Assurance—including real-time X-ray inspection and 3D color mapping
Close-up of Wisconsin Aluminum Foundry green sand cope and drag.

Superior equipment and capabilities

 Experts in aluminum casting in Wisconsin, WAF has built our reputation on reliable manufacturing processes for low- to high-volume castings in permanent mold, green sand, air set and low pressure permanent mold. We leverage the diversified capabilities of several processes with leading casting equipment:

  • DISA
  • Hunter
  • Cope & drag
  • Floor molding
  • All core TIM
  • Tilt or static pore
  • Low pressure

We're certified

Tap Wisconsin Aluminum Foundry for superior aluminum casting.

Want to solve your toughest aluminum casting and copper-based casting challenges? Contact Wisconsin Aluminum Foundry Company today to find out how we can work with you to deliver the best.

Careers

Spark a career with a company that values hard work and skill.

Wisconsin Aluminum Foundry worker sanding a cast aluminum part.
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