Casting design and engineering, ready for your challenge

Quality is a constant demand on the production line. When you can’t compromise, choose a casting partner with an expert, in-house team of casting designers and engineers. Wisconsin Aluminum Foundry’s team of design and process engineers stands ready.

Next-level casting design

With 115+ years of combined expertise, finding a way is in our DNA. Our casting engineering crew uses modern casting tool design and foundry processes to see every possibility for your parts. It’s how we can build custom molds and tooling that meet every requirement—from shape to material properties to final product.

Better outcomes in casting engineering

Looking for a partner that works with your engineers? A key strength of Wisconsin Aluminum Foundry is collaborating with your teams. Together, we optimize the design of a part before any tooling is produced—for win-win results. Cutting-edge technology, including real-time X-Ray inspection and Magma solidification modeling, validates gating systems for success. Paired with responsive technical support, world-class lead times and industry-leading on-time delivery, we solve the toughest aluminum and copper-based casting challenges across industries.

Expert engineers

WAF design and process engineers can identify ways to enhance your part, whether that means recommending the right casting process, generating a new casting design, or providing reverse engineering.

Cutting-edge technologies

3D modeling helps us provide casting design improvements, and Magma Solidification Software allows us to identify potential casting defects, which aids in tool design.

Reverse engineering capabilities

We can analyze an existing part and simultaneously pinpoint ways to reduce costs and enhance the part—all while meeting your specifications.